Journal Screenshot

International Journal of Academic Research in Accounting, Finance and Management Sciences

Open Access Journal

ISSN: 2225-8329

The Dilemma of Toyota Production System Implementation: A Case Study of Taiwan Machine Tool Industries

Shi-Yuan Lai, Chih-Hung Tsai, Liang-Ying Wei, Rong-Kwei Li, Min-Jer Lu

http://dx.doi.org/10.6007/IJARAFMS/v5-i1/1401

Open access

Recently, many enterprises have implemented the Toyota production system (TPS) in order to improve their production performance and competitiveness. However, some of those enterprises which implemented TPS couldn’t improve performance, even led to worse production performance. Dr. Goldratt thought the reason enterprises adopted TPS finally failed was due to their basic production environments was different of Toyota. Toyota Production System is built up in a stable environment, but most companies weren’t stable as Toyota. Besides, enterprises implemented TPS did not follow the Ohno’s four steps may also lead to poor performance. This study discusses whether Taiwan Machine Tool Industries is in three different dimensions of the instability of the production environment. Also, we study that in the unstable environment, the companies follow Ohno’s four steps could have better improvement than which not follow.

Muhammad, A., and Senol, O. (2009), “The Relation between Lean Manufacturing & Customer's Demand Uncertainty,” Jonkoping University, JTH. Research area Industrial Engineering and Management.
Coleman, J., and Vaghefi, R. (1994), “Heijunka: A Key to the Toyota Production System,” Production and Inventory Management Journal, Vol. 35, No. 4, pp.31-35.
Goldratt, E. M. (2008), “Standing on the Shoulders of Giants,” 2008 in http://www.goldratt schools.org/pdf/shoulders_of_giants-eli_goldratt.pdf
Goldratt, E.M., (2009), The Choice. Croton-Hudson, New York: North River Press.
Hampson, I. (1999), “Lean Production and the Toyota Production System or, the Case of the Forgotten Production Concepts,” Economic and Industrial Democracy, Vol. 20, pp.369-391.
Huang, C. L., Li, R. K., Tsai, C. H., Chung, Y. C., and Hsu, Y. W. (2014), “A study of using simulation to overcome obstacles that block the implementation of critical chain project management to project management environment,” International Journal of Academic Research in Accounting, Finance and Management Sciences, Vol. 4, No. 1, pp.21-35.
Liker, J. K., and Meier, D. (2006), “The Toyota Way,” Fieldbook, McGraw-Hill.
Little, J. D. C. (1961), “A proof of the Theorem L=?W,” Operations Research, Vol. 9, No. 3, pp. 383-387.
Patrick, R. P., Loren, P., Rees, B. W., Taylor, III., and Huang, P. Y. (1987), “An investigation of the factors influencing the number of kanbans required in the implementation of the JIT techniques with kanban,” International Journal of Production Research, Vol. 25, No. 3, pp. 457-472.
Pardi, T. (2005), “Where Did It Go Wrong? Hybridization and Crisis of Toyota Motor Manufacturing UK, 1989–2001,” International Sociology, Vol. 20, No. 1, pp.93-118.
Pardi, T. (2007), “Redefining the Toyota Production System: the European side of the story,” New Technology, Work and Employment, Vol. 22, No. 1, pp. 2-20.
Schragenheim, E. (2006a). “Using SDBR in Rapid Response Projects,” Goldratt Group.
Schragenheim, E. (2006b). “What’s really new in Simplified DBR,” Goldratt Group.
Schragenheim, E. (2006c), “Managing distribution according to TOC principles,” Goldratt Group.
Schragenheim, E. (2009), “A Systematic Approach to Common and Expected Uncertainty,” Goldratt Group.
Sugimori, Y., Kusunoki, K., Oho, F., and Uohikawa. (1997), “Toyota production system and Kanban system Materialization of just-in-time and respect-for-human system,” International Journal of Production Research, Vol. 15, No. 6, pp.553-564.
Swamidass, P. M. (2007), “The effect of TPS on US manufacturing during 1981–1998: inventory increased or decreased as a function of plant performance,” International Journal of Production Research, Vol. 45, No. 16, pp. 3763-3778.
Umble, M. E., Umble., and Murakami, S. (2006), “Implementing theory of constraints in a traditional Japanese manufacturing environment: the case of Hitachi Tool Engineering,” International Journal of Production Research, Vol. 44, No. 10, pp.1863-1880.
Womack, J. P., Jones, D. T., and Roos, D. (1990), “The machine that changed the world: The story of Lean Production,” New York: Rawson Associates.
Womack, J. P., and Jones, D. T. (1996), “Lean Thinking: Banish Waste and Create Wealth in Your Corporation,” Simon & Schuster, New York.
Wu, H. H., Liao, M. Y., Tsai, C. H., Tsai, S. C., Lu, M. J., and Tsai, T. P. (2013), "A Study of Theory of Constraints Supply Chain Replenishment System," International Journal of Academic Research in Accounting, Finance and Management Sciences, Vol. 3, No. 3, pp.82-92.

In-Text Citation: (Lai et al., 2015)
To Cite this Article: Lai, S.-Y., Tsai, C.-H., Wei, L.-Y., Li, R.-K., & Lu, M.-J. (2015). The Dilemma of Toyota Production System Implementation: A Case Study of Taiwan Machine Tool Industries. International Journal of Academic Research in Accounting Finance and Management Sciences, 5(1), 1–15.