ISSN: 2222-6990
Open access
This research addresses the critical challenge of the absence of an appropriate asset management system for district cooling applications. The primary objective is to design and implement a suitable and robust reliability improvement program specifically tailored to district cooling applications, ensuring it strikes the right balance between costs, risks, and asset availability. This research was conducted through two planned intervention cycles at a district cooling plant in Malaysia. Based on the findings of the gaps assessment, the first intervention cycle encompasses a series of strategic measures aimed at restructuring maintenance practices. These measures include redefining strategic reliability KPIs, refining key definitions for appropriate application, and redesigning preventive maintenance to incorporate condition-based maintenance (CBM) strategies. Building upon the successes of the first cycle, the second intervention cycle focuses on further refining the maintenance processes. This involves increasing stakeholder engagement frequency to enhance skills and reduce resistance to change. It also includes prioritizing impactful preventive maintenance activities according to available resources through Quarterly Maintenance Plan Review. Additionally, the implementation adheres to the Plan-Do-Check-Act (PDCA) framework to ensure continuous improvement in maintenance management. The interventions have resulted in tangible improvements in reliability, reduced equipment downtime, and enhanced accountability throughout the plant. The holistic approach adopted in this program emphasizes the importance of integrating various strategies and continuous improvement models to optimize operational performance. By successfully achieving the set targets, this reliability improvement program has demonstrated its effectiveness in elevating the performance and reliability of district cooling plants. The findings from this research provide valuable insights and practical recommendations for enhancing reliability and maintenance management in similar industrial settings.
Ali, S. (2019). A road map to generative safety culture: An integrated conceptual model.
Ashok Prajapati, J. B. (2012). Condition based maintenance: A survey. 5.
Center, T. L. (2023). Stakeholder Analysis. Retrieved from Leadership Center: https://www.leadershipcentre.org.uk/artofchangemaking/theory/stakeholder-analysis/https://www.leadershipcentre.org.uk/artofchangemaking/theory/stakeholder-analysis/
Gurtu, R. K. (2021). Prioritizing success factors for implementing total productive maintenance (TPM). 1.
Insight, F. B. (2021). Top 5 Leading District Cooling Companies in the World. Retrieved from Fortune Business Insight: https://www.fortunebusinessinsights.com/blog/top-5-district-cooling-companies-10568
Khamba, I. A. (2008). Total productive maintenance: literature review and directions. Total productive maintenance.
Kumar, P. (2022). Six Sigma: Everything You Need to know About it. Retrieved from Simple Learn: https://www.simplilearn.com/what-is-six-sigma-a-complete-overview-article#:~:text=Six%20Sigma%20is%20a%20process,per%20million%20units%20or%20events.
Management, I. O. (2015). Asset Management - An Anatomy. 8.
ReliabilityWeb. (2022). Establishing an Effective Maintenance Program. Retrieved from ReliabilityWeb:https://reliabilityweb.com/tips/article/establishing_an_effective_maintenance_program#:~:text=The%20answer%20to%20this%20question,be%20about%206%20to%201.
Report, G.-M. (2017 to 2022). Monthly AVRE Report.
Standard, I. (2006). ISO 14224:2006. Petroleum, petrochemical and natural gas industries - Collection and exchange of reliability and maintenance data for equipment.
Standard, I. (2015). Asset Management - Overview, principles and terminology. ISO55000, 3.
Trout, J. (2022). ReliablePlant. Retrieved from Kaizen: What It Is and How to Use It: https://www.reliableplant.com/Read/10818/kaizen-lean-manufacturing
UpKeep. (2023). How do I achieve world-class planned maintenance percentage (PMP)? Retrieved from UpKeep: https://www.upkeep.com/learning/world-class-pmp/#:~:text=Note%3A%20The%20world%2Dclass%20standard,with%20only%2015%25%20being%20reactive.
Veldman, J. (2011). Managing condition-based maintenance technology.
Walsh, P. (2000). Targets and how to assess performance against them. 11.
Ward, S. (2020, September 17). Small Business. Retrieved from What is Leadership: https://www.thebalancesmb.com/leadership-definition-2948275
Burhanuddin, M. H. Bin, Al-Haimi, B., & N., A. K. (2024). Reliability Improvement Program for District Cooling Plant. International Journal of Academic Research in Business and Social Sciences, 14(10), 3191–3212.
Copyright: © 2024 The Author(s)
Published by HRMARS (www.hrmars.com)
This article is published under the Creative Commons Attribution (CC BY 4.0) license. Anyone may reproduce, distribute, translate and create derivative works of this article (for both commercial and non-commercial purposes), subject to full attribution to the original publication and authors. The full terms of this license may be seen at: http://creativecommons.org/licences/by/4.0/legalcode